Before the 1950s, slowing down a trailer or towed vehicle was the sole responsibility of the towing vehicle. The Kelsey Hayes Company is credited with inventing the first trailer brake controller, but early designs were mostly hydraulic as opposed to the electric designs we see on most modern towable RVs.
Towing safety has improved dramatically since then, and this component is an important reason for those improvements. Here’s everything you need to know about trailer brake controllers.
What is a Trailer Brake Controller? Photo by Camping WorldA trailer brake controller is an electronic device that controls the braking system on your towable RV. The controller sends a signal to activate the trailer brakes when you apply the brake in your tow vehicle.
Most designs include an interface in the cockpit of the tow vehicle. This interface allows you to control the gain setting – defined as the amount of power applied to the trailer brakes.
How Does a Trailer Brake Controller Work?There are two main types of electronic brake controllers for trailer towing: proportional and time-delayed.
Proportional trailer brake controllers apply force to your trailer’s brakes proportional to the amount of force being applied to your tow vehicle’s brakes. The harder you brake, the more force the controller applies to your trailer’s brakes. Newer controllers utilize an accelerometer to detect deceleration and apply the appropriate amount of brake force.
Time-delayed trailer brake controllers allow you to select a gain setting that tells the controller the amount of braking force to apply. Once set, this force will be applied whether you’re coming to a slow stop or braking abruptly. This can cause jerky stops and push-pull between your trailer and tow vehicle, but you can adjust the gain setting in transit.
Do I Need a Trailer Brake Controller?Federal law requires trailers with a loaded weight exceeding 3,000 pounds to have a braking system. This system requires a trailer brake controller to operate the trailer’s brakes effectively.
Beyond loaded weight, any trailer with electric or electro-hydraulic brakes requires a trailer brake controller. Without one, there’s no way for your tow vehicle to tell your trailer’s brakes when to operate.
How to Use a Trailer Brake Control Photo by Camping WorldEvery manufactured model operates slightly differently, making your owner’s manual the best resource to learn how to operate a trailer brake control. However, most models require the following steps to set them up and begin using them:
Once you’ve installed your trailer brake controller and chosen your settings, using it is simply a matter of driving your RV safely. If you have a time-delayed model, you may need to adjust settings occasionally, but using a brake control requires minimal additional effort after the initial installation.
How to Adjust a Trailer Brake Controller Photo by Camping WorldTo adjust a trailer brake controller, your tow vehicle must be hooked up to your towable, and the wiring harness must be plugged in. Park on a level surface and ensure you have a safe area with plenty of stopping distance ahead. Then, follow these steps:
Luckily, most trailer brake controllers calibrate automatically, and some don’t even require calibration. With self-calibrating brake controllers, wait for the interface’s flashing light or signal stating calibration is complete. Consult the owner’s manual for the appropriate light or signal to look for.
Some interfaces offer a variety of personal settings. These include, but are not limited to, the brightness and viewing angle of the interface. Choose your personal settings before moving on.
Maximum output is the upper threshold for the force the controller will apply to your trailer’s brakes. Adjust this setting according to the size of the load you’re towing. To start, depress the brake pedal and adjust the output setting according to the manufacturer’s setup instructions.
Then, test the output by accelerating in a safe, open area to about 25 miles per hour (mph) and applying the brakes. If you’re stopping too slowly, increase the maximum output setting. If you’re stopping too suddenly, decrease it. This is also referred to as the gain adjustment.
Your brake controller’s sensitivity setting controls how aggressively the interface applies your trailer brakes. Most models allow you to adjust this setting using the same method used to adjust braking output.
Set the sensitivity to the manufacturer’s initial setup recommendation. Then, accelerate up to 25 mph and apply your tow vehicle’s brakes. If you stop too quickly, reduce the sensitivity setting. If the interface feels too slow to respond, increase the setting.
Technician Tip: Braking will feel mushy or delayed when set too low and jerky when set too high.
As you become more comfortable with your trailer brake controller, conduct this test at varying speeds to dial in your preferred settings and ensure the smoothest possible stopping in all driving conditions.
How to Install a Trailer Brake ControllerBrake controllers are a critical hitch and tow accessory. They ensure your stopping power when towing, and the safety of your RV road trips rely heavily on this device. For those reasons, we highly recommend trusting the installation of this braking safety device to a trained RV technician.
Contact a Camping World Performance Center to have your trailer brake controller installed.
That said, here are the basic steps to install most trailer brake controllers. Remember, the process varies based on the device’s manufacturer.
Here are a few safety tips to remember for this installation:
Whether you’re installing a trailer brake control for the first time or upgrading an existing controller, here are some of our favorite models:
The Primus IQ is a proportional trailer brake controller that supports trailers with up to three axles. Installation is easy with a snap-in dash mounting clip and the included hardware.
The digital LED readout tells you the amount of voltage being delivered to the trailer brakes. It also signals a secure electrical connection and includes a self-diagnostics feature that illuminates the LED readout if issues occur.
Learn more about this brake controller.
The CURT mobile brake controller is designed for the modern RVer. It utilizes Bluetooth technology to connect with your smartphone so you can control the brake settings without needing an additional interface installed in your tow vehicle.
It’s a plug-and-play adapter that installs between your trailer-to-vehicle 7-pin electrical connector. Once installed, this high-tech brake controller utilizes a triple-axis, motion-sensing accelerometer to deliver smooth, responsive braking.
Check the price of this brake control at Camping World.
REDARC’s Tow-Pro Elite provides excellent versatility for the experienced RVer. The dial allows you to choose between two modes of braking: a proportional mode for highway driving and a user-controlled mode for boondocking and off-grid adventures.
This braking system comes with a free switch insert panel that’s compatible with most tow vehicles, and it works with 12-volt or 24-volt electrical systems. While towing, the controller’s three-axis accelerometer detects acceleration in any direction, and self-leveling technology senses your vehicle’s rate of deceleration without or without a trailer in tow.
See if this is the right trailer brake controller for your RV.
Safety is critical when pulling a towable RV or towing a vehicle behind a motorhome. Here are a few more resources to help you tow safely:
Do you have any questions about trailer brake controllers? Let us know in the comments below.
No matter how fast you are going, it takes a ton of power to slow down the massive weight of a tow vehicle and its trailer. You need more than the tow vehicle’s brakes. You need a complete trailer brake system. It is estimated that only about 12 to 15 percent of a trailer’s weight should be resting on the hitch of the tow vehicle.
Surge brakes: a self-contained, hydraulic braking system. The brakes are applied by using the trailer’s own weight to slow the movement. When you step on the vehicle’s brakes to slow down, with this type of non-electrical trailer brake system, a hydraulic cylinder is compressed and pressure is transferred to the trailer brakes which slows down the trailer.
Electric trailer brakes: electrical power is used to tow the vehicle. An electric trailer brake system electrically connects to the tow, activating electromagnetic brake drums. The driver then has the control to apply the brakes willingly.
For an electric trailer brake system to work, the tow vehicle must also be equipped with a trailer brake controller.
With a trailer brake controller, the driver can not only activate the tow brakes on command but the driver can also monitor the trailer’s activity from the vehicle’s cab.
There are two trailer brake controllers to consider:
When shopping around for your trailer brake controller solutions, we offer a wide range of products for your towing safety, including brake controller wiring, electronic trailer brake controllers, trailer sway control hitches, and much more.
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